Millutensil | Green Line | Lubrication system
ROLLER LUBRICATION SYSTEMS, SPRAY LUBRICATION SYSTEMS, DISPENSER SOLUTIONS
LUBRICATION SYSTEMS
Millutensil produces roller, felt-covered (or brush), and spray lubrication systems.
Millutensil also produces dispenser systems, along with pressure and electronic feed systems.
Felt covered rollers lubrication LRF 32 / 60 / 110
The oil is fed to the felt rollers from the inside-out, through the cavities.
The upper roller regulation on the material occurs by means of tension springs.
SPECIFICATION
| LRF 32 | LRF 60 | LRF110 | |
|---|---|---|---|
| Oil viscosity at 40° C | up to 100 mm2/s | up to 150 mm2/s | up to 200 mm2/s |
| Feeding length approx. | 100 mm | 180 mm | 200 mm |
| Stroke number | automatic speed presses | up to 150 per min. | up to 100 per min |
| Thickness of material | up to 1 mm | from 0,5 to 1,5 mm | from 1 to 5 mm |
| Sheet width | from 20 to 250 mm | from 80 to 800 mm | from 150 to 1.000 mm |
APPLICATION
- Suitable for blanking and bending operations
- In a limited way for drawing operations
Lubricators with brushes brushing rollers LRS 60
The oil is fed to the brush rollers from the inside-out, through the holes.
The upper roller regulation on the material occurs by means of tension springs.
SPECIFICATION
| LRS 60 | |
|---|---|
| Oil viscosity at 40° C | from 80 up to 250 mm2/s |
| Feeding length approx. | 180 mm |
| Stroke number | up to 120 per mm |
| Thickness of material | from 1 to 2 mm |
| Sheet width | from 80 to 430 mm |
APPLICATION
- Suitable for blanking, bending and drawing
Lubricators with felt motorized rollers LRFM 110
The oil is fed to the felt rollers from the inside-out, through the cavities. The upper roller regulation on the material occur by means of a pneumatic cylinder.
A gear-motor drives the upper roller at fixed speed.
On request, the upper roller can be supplied with an inverter variable speed drive.
SPECIFICATION
| LRFM 110 | |
|---|---|
| Oil viscosity at 40° C | up to 240 mm2/s |
| Feeding length approx. | Unlimited feeding length |
| Stroke number | up to 100 per mm |
| Thickness of material | max 10 mm |
| Stroke of upper roller | 15 mm |
| Sheet width | from 150 to 1.000 mm |
APPLICATION
- Suitable for blanking, bending and drawing
Lubricators with felt rollers LRFP 110
The oil is fed to the felt rollers from the inside-out, through the cavities. The upper roller regulation on the material occurs by means of a pneumatic cylinder.
SPECIFICATION
| LRFP 110 | |
|---|---|
| Oil viscosity at 40° C | up to 200 mm2/s |
| Feeding length approx. | Unlimited feeding length |
| Stroke number | up to 100 per mm |
| Thickness of material | from 1 to 8 mm |
| Stoke of upper roller | 15 mm |
| Sheet width | from 1.100 to 1.600 mm |
APPLICATION
- Suitable for blanking, bending and drawing
Lubricators with felt rollers for lateral lubrication LRFC 60
The oil is fed to the felt rollers from the inside-out, through the cavities. The upper roller regulation on the material occurs by means of pneumatic cylinder. The lubricators are usually positioned on the left and right side of the sheet to be lubricated.
SPECIFICATION
| LRFC 60 | |
|---|---|
| Oil viscosity at 40° C | up to 150 mm2/s |
| Feeding length approx. | 600 mm |
| Stroke number | up to 150 per mm |
| Thickness of material | 1 to 4 mm |
| Stroke of upper roller | 15 mm |
| Sheet width | from 100 to 200 mm |
APPLICATION
- Suitable for blanking, bending and drawing, forming machines
Roller lubricators with quick felt change LRFA 60
The oil is fed to the felt rollers fromthe inside-out, through the cavities.The upper roller regulation on the material occurs by means of tension springs. Felt-covered rollers can be quickly replaced using the release lever.
SPECIFICATION
| LRFA 60 | |
|---|---|
| Oil viscosity at 40° C | up to 150 mm2/s |
| Feeding length approx. | 600 mm |
| Stroke number | up to 150 per mm |
| Thickness of material | 1 to 4 mm |
| Stroke of upper roller | max 10 mm |
| Sheet width | from 100 to 1.000 mm |
APPLICATION
- Suitable for blanking, bending and drawing
Roller lubricators with quick felt change LRFAP 60
The oil is fed to the felt rollers fromthe inside-out, through the cavities.The upper roller regulation on the material occurs by means of pneumatic cylinder. Felt-covered rollers can be quickly replaced using the release lever.
SPECIFICATION
| LRAPF 60 | |
|---|---|
| Oil viscosity at 40° C | up to 150 mm2/s |
| Feeding length approx. | 600 mm |
| Stroke number | up to 150 per mm |
| Thickness of material | 1 to 4 mm |
| Stroke of upper roller | 10 mm |
| Sheet width | from 200 to 1000 mm |
APPLICATION
- Suitable for blanking, bending and drawing
Three-section lubricators with felt rollers LRF 110-3S
The oil is fed to the felt rollers fromthe inside-out, through the cavities.The upper roller regulation on the material occurs by means of pneumatic cylinder.
SPECIFICATION
| LRF 110-3S | |
|---|---|
| Oil viscosity at 40° C | up to 200 mm2/s |
| Feeding length approx. | Unlimited feeding length |
| Stroke number | up to 150 per mm |
| Thickness of material | 1 to 8 mm |
| Stroke of upper roller | 15 mm |
| Sheet width | from 800 to 1.800 mm |
APPLICATION
- Suitable for blanking, bending and drawing
Section roller lubricators LRF2P 110 – LRS2P 110
The oil is fed to the rollers from the inside-out, through the cavities.
The upper and lower rollers regulation on the material occurs by means of pneumatic cylinders.
The lubricator can be equipped with an extractable tray system for easier maintenance.
SPECIFICATION
| LRF2P 110 – LRS2P 110 | |
|---|---|
| Oil viscosity at 40° C | up to 200 mm2/s |
| Feeding length approx. | Unlimited feeding length |
| Stroke number | up to 100 per mm |
| Thickness of material | 1 to 10 mm |
| Stroke of upper roller | 20 mm |
| Sheet width | from 200 to 2.150 mm |
APPLICATION
- Suitable for blanking, bending and drawing
Lubricators system for panel
System built upon customer’s request according to the following parameters:
- Diameter of the motorized roller lubricator
- Pressurized oil dispensing system
- Plant box
- Electric control box
- Oil recovery container
- Oil collection tank
- Neutral rollers material input
- Motorized rollers material output
- Mechanical clamp for pieces stop
Lubrication systems for discs
System built upon customer’s request.
Sheet metal lubrication system
Sheet width from 100 to 2000 mm.
Type of spraying: only above, above under, sectoral, spot cone, spot plate.
System built upon customer’s request according to the following parameters:
- No. of lubrication points
- Type of spraying
- Width diameter
- Height
Single feed system with aspiration from jerry can
Multiple feed system with tank. Tank capacity: 18-25-50 liters
System built upon customer’s request according to the following parameters:
- Tank capacity liters
- No. of tanks
Aspiration system with washable electrostatic filter
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Spray Lubrication Systems Catalogue
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Green Line Product Categories
Millutensil | Green Line | Shears
PRECISION AND QUALITY ARE MEASURES OF OUR SUCCESS
SHEARS
Mechanical, pneumatic and hydraulic guillotine shears.
Different types of shears can be integrated into the different projects.
They can be mechanical, pneumatic, or hydraulic.
They are used to head the materials at the beginning of the coils or are integrated into the cutting lines for the production of squares.
Millutensil also produces oscillating shears. This type is used to produce blanking squares with different cutting inclinations.
Discover why choose Millutensil System
Mechanical hydraulic shears
Rotating Hydraulic guillotine shears
On request hydraulic guillotine shears type GI equipped with a “quick” electrohydraulic system can be supplied. This system allows high-speed shearing.
SPECIFICATION
| Effective cutting width: | from 1050 up to 2050 mm |
| Max thickness Rm=420N/mm2 (MPA) | from 2 up to 8 mm |
| Max thickness Rm=700N/mm2 (MPA) | from 1 up to 5 mm |
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Automation for sheet metal processing
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Green Line Product Categories
Millutensil | Green Line | Why choose Millutensil System
Discover why choose Millutensil System
There are many fundamental advantages by choosing our partnership
1
Innovation is our strategy
2
Customization is our focus
3
We design today thinking about your tomorrow
4
Precision and quality: our measures for success
5
We have the right solution for you
6
Universal quality guaranteed
Green Line Product Categories
Millutensil | Blue Line | Why investing in a Millutensil Spotting Presses
There are many fundamental advantages by choosing our spotting presses.
Watch the "10 good reasons to invest in a Millutensil's mould and die spotting press" video presentation
1
Lower costs
Considerable reduction of mould production costs thanks to time and work force efficiency
2
Better life
Dies and moulds retain higher quality and longer service life
3
More precision
Advanced electronic control of the upper plate parallelism through linear magnetic encoders
4
More safety
Improved safety of both on-site personnel and the mould itself while reducing liability of dangerous
lifting methods (cranes, forklift trucks or lifting equipment)
5
Better ergonomics and design
Optimal accessibility and ergonomics by means of swiveling and tilting the upper/lower plates.
Lower plates rotation for multi-component moulds also allows for quick adjustments to multi-cavity moulds.
6
Control Touch Panel
Streamlined operation through intuitive controls of the next generation Siemens Touch Panel
7
New MyMill App Industry 4.0
Thanks to the wireless SIEMENS Mobile panel, with (integrated camera) and My Mill (dedicated copyrighted MILLUTENSIL software), it is possible to MONITOR and COLLECT IMPORTANT DATA for TRACKING COSTS and for IMPROVING QUALITY.
8
Special cycles for simulating production.
Thanks to its experience MILLUTENSIL has developed FUNCTIONAL TESTS in order to INCREASE the machine productivity.
Examples of AUTOMATED FUNCTIONAL TESTS
Enabling of the mould/auxiliary cylinders/sliding beds for a few hours (Lappyng cycles)
10
Value of the brand
Millutensil is a historic brand known worldwide since 1955.
Let's focus on Blue Line Product Categories
Spotting presses for assembly, adjustment, checking and repair of small dies
Spotting presses for assembly, adjustment, checking and repair of medium and large dies
Die splitters for assembly, adjustment, checking and repair of dies for cutting, die casting, etc.
For the safe handling / rotation heavy injection moulds, tools
and other objects
Video
MILLUTENSIL Corporate Presentation
Green Line Presentation
Why investing in a MILLUTENSIL spotting press
Zig Zag Technology
Millutensil | Green Line | Automotive
PRECISION AND QUALITY ARE MEASURES OF OUR SUCCESS
AUTOMOTIVE
With our coil lines, we supply the complete technology
We realize highly technological solutions for customers in the sheet metal stamping sector for the automotive industry, for high-strength materials, for large thicknesses and for aluminum.
The focus is on the customer, the product to be realized and the optimization of the process.
The solutions we offer are the result of high performance, integration, material processing and precision.
The continuous desire to evolve in the future, constant studies on applied materials and processes and the ability to offer “All around the press” solutions are the strengths of the successful cooperation between our customers and Millutensil.
Discover why choose Millutensil System
Our lines
Lines for steel
Millutensil manufactures coil lines in compact or long configuration, suitable in case of ferrous materials, steels, stainless steel, aluminium.
The compact lines have been designed to process materials in small spaces, ensuring the performance required with the needs of straightening the materials.
They have been studied for thicknesses up to 12 mm
The long lines, on the other hand, make it possible to achieve high performance, even with the use of delicate and sight materials, also in combination with servo presses.
Also, the “SERVO REEL” version of the compact configuration is an interesting solution, to which we have dedicated a special section of our website.
This technology allows in compact coils lines, where the straightener also performs the function of feeder (straightener/feeding unit)
in order for the decoiler and the straightener to work in chohesion
so that the decoiler keeps the coil always compact. A very advanced technology designed to be used with high strength materials.
Strip and-joining lines
Coil lines with integrated welding process are generally used in stamping processes by using progressive dies, with high thickness, with fine blanking lines up to 12 mm, with profiling or lamination lines.
The welding processes can integrate TIG or plasma welding units according to the materials to be processed.
Advantages:
- Considerable time saving during coil change
- Saving of waste consumption material in coils
- Decreasing of tool breakages,
- Risks reduction for operators by optimizing the production
- Ensuring the junction in the subsequent processing steps
Millutensil has developed programs that greatly simplify the integration steps of the cutting-joining and welding process.
Line for high-strength metals
Millutensil has realized coil feeding lines suitable to process high strength materials.
The machines are designed with a high number of rollers and are designed and built to remove the internal materials stresses suitable for relieving stress ensuring a very high straightening flatness.
The straightening units for high-strength materials are the result of an in-depth study carried out with important service centers and TIR 1 of worldwide importance. Because of this, Millutensil has created projects with high technological content to obtain optimal flatness results for integrated processes thanks to our straightening units.
Lines for aluminum
MILLUTENSIL manufactures lines for aluminum processing.
They are designed with several specific features to allow the processing of this material.
Furthermore, projects have been developed with the possibility of cleaning the straightening rollers, with specific integrated devices suitable to clean the rollers and automatic cycles.
The levelers are also projected having the possibility of changing the drawer for rollers cleaning purposes.
Watch the video
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Automation for sheet metal processing
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Green Line Product Categories
Millutensil | Blue Line | BV Series Spotting Presses
SPOTTING PRESSES FOR ASSEMBLY, ADJUSTMENT, CHECKING AND REPAIR OF SMALL AND MEDIUM DIES
BV SERIES
The press is used for splitting, adjusting, maintenance and try-out operations on dies and moulds (thermoplastics, die casting, thermosetting, rubber and blanking).
The very sturdy structure consists of a welded and normalized steel basement and cast iron baseplate.
All components are purchased from well-known manufacturers, such as for example: hydraulic system Bosch-Rexroth, Hawe; electrical system Siemens, Schneider Elektrik, Phoenix Contact, Weidmüller. This guarantees a general good functionality of the press, and a quick procurement all over the world.
EC Declaration of Conformity and compliance with safety provisions in accordance with the current EC standards.
Choose your
Millutensil BV Series
Spotting Press
Standard movements of the platens
The upper plate slides vertically by hydraulic actuation on the four guide columns and can be overturned 360° through reduction gears. The upper plate clamping in the exact horizontal position depends on the four hydraulic actuated locating pegs.
The lower plate is hydraulically extensible, sliding on the base guided by ball bearings. It allows to draw the lower part of the die or mould out of the press into an effortless working position.
All functions are comfortably performed from the touch panel.
Models
The smallest version of the BV series
The BV 25 P is the smallest version of the Millutensil’s spotting presses.
Platen dimensions are 770×660 mm (31X25 inches).
The max. clamping force is 180kN.
The max. load capacity on lower plate is 2.500 kg, while on the upper is 800 kg.
As all series, the BV 25 P series can also be equipped with all optional accessories.
Entry level-version for small and medium size moulds.
The BV 26 C is the entry level version of the Millutensil’s spotting presses.
The control panel of the BV 26 C is equipped with user-friendly graphics to simplify the use of the spotting press.
Platen dimensions are 980×750 mm (38X29 inches).
The max. clamping force is 300kN.
The max. load capacity on lower plate is 4.000 kg, while on the upper is 1.200 kg.
As all series, the BV 26 C series can also be equipped with all optional accessories.
Entry level-version for small and medium size moulds.
BV 26 E is the advanced version with a hydraulic system controlled by electronic servo proportional valves and a control of parallelism through Heidenhain optical lines. BV 26 E is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 980×750 mm (38X29 inches).
The max. clamping force is 300kN.
The max. load capacity on lower plate is 4.000 kg, while on the upper is 1.200 kg.
Similar to the rest of the E, the BV 26 E series is offered with option -R, -G or -RG version and can also be equipped with all optional accessories.
Advanced-version for small and medium size moulds.
BV 28 E is the advanced version with a hydraulic system controlled by electronic servo proportional valves and a control of parallelism through Heidenhain optical lines. The BV 28 E is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 1.200×1.000 mm (47X39 inches).
The max. clamping force is 500kN.
The max. load capacity on lower plate is 7.000 kg, while on the upper is 2.500 kg.
As all series, the BV 28 E series is offered with option -R, -G or -RG version and can also be equipped with all optional accessories.
Advanced-version for small and medium size moulds.
BV 30 E is the advanced version with a hydraulic system controlled by electronic servo proportional valves and a control of parallelism through Heidenhain optical lines. The BV 30 E is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 1.500×1.000 mm (59X39 inches).
The max. clamping force is 500kN.
The max. load capacity on lower plate is 7.000 kg, while on the upper is 2.500 kg.
As all series, the BV 30 E series is offered with option -R, -G or -RG version and can also be equipped with all optional accessories.
Advanced-version for medium size moulds.
BV 32 E PLUS and BV 33 E PLUS are the advanced version with a hydraulic system controlled by electronic servo proportional valves and a control of parallelism through two specific linear transducers. Both models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 1.600×1.300 mm (62X51 inches).
The max. load capacity on lower plate is 16.000 kg, (minor capacity in the model with option -R 10.000 Kg or option -G/-RG 8.000 kg) while on the upper plate is 10.000 kg.
The difference between the two versions is the max. Clamping force, 1.200kN in the BV 32 E PLUS against 1.500kN in the BV 33 E PLUS.
As all series, the BV 32/33 E series is offered with option -R, -G or -RG version and can also be equipped with all optional accessories.
Advanced-version for medium size moulds.
BV 34 E PLUS and BV 35 E PLUS are the advanced version with a hydraulic system controlled by electronic servo proportional valves and a control of parallelism through two specific linear transducers. Both models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 2.000×1.500 mm (79X59 inches).
The max. load capacity on lower plate is 30.000 kg, (minor capacity in the model with option -R 22.000 Kg or option -G/-RG 20.000 kg) while on the upper plate is 15.000 kg.
The difference between the two versions is the max. Clamping force, 1.500kN in the BV 34 E PLUS against 2.000kN in the BV 35 E PLUS.
As all series, the BV 34/35 E series is offered with option -R, -G or -RG version and can also be equipped with all optional accessories.
Standard equipment
Lower plate
Hydraulic cylinders drive the lower extensible plate outside the columns in an easily accessible position for the work outside the press.
It slides on roller bearings and is laterally guided by ball bearings, completely friction- and wear-free.
In the final position, the plate comes down and is held by 4 hydraulic cylinders, thus completely leaning on specific ground support bands. The system guarantees high repeatability accuracy equal to ± 0,04 mm.
Rotating upper plate
For optimal access to the mould, the press upper plate can be rotated forward by 360° on the short side and blocked by four hydraulic wedges.
In this way, the operator can work at an optimal height, normally standing on the dedicated platform on the frontal side of the press that is easily accessible through stairs.
Moreover, with rotation on the short side, the overall press height is considerably reduced. This means an advantageous working position, and at the same time maximum working safety.
Electronic management of the upper plate up/down stroke (for E series)
The upper plate up/down stroke is based on a fully electronic management of the main hydraulic system, which through special proportional servo-valves controls and manages, with maximum accuracy, the oil flow generating the parallel movement of the 2 up/down stroke cylinders.
Movement is monitored by means of absolute linear Encoder with magnetic codification.
The device fully manages the synchronized movement of the two up/down stroke cylinders which move the press upper plate.
Electronic upper plate parallelism anti-unbalance safety device, protection od the press and moulds
The control system includes measurement devices (Balluff absolute linear Encoder with magnetic codification), which continuously check the press’ upper plate position and parallelism compared to the lower plate, and which are located on the sides outside the upper plate, where the columns are.
The value is dynamically displayed on the touch panel for the entire stroke.
Using this system both the press and moulds are protected from possible damage.
Full control of the machine (E series)
TOUCH PANEL FOR BV-E SERIES
Millutensil was the first worldwide to introduce a TOUCH PANEL on its spotting presses. The electronic PLC handles all the functions of the press (BV-E series). Uncluttered, clear and ergonomic, the panel offers many advantages as well as vast flexibility in customizing features, including command of the auxiliary cylinders. The control panel is equipped with a touch panel with a user-friendly graphics to simplify the use of the spotting press.
Due to security reasons, some functions can only be activated only through traditional buttons (i.e. the downstroke has to be performed with two-hands in accordance to the EU safety legislation).
SIEMENS S7-1500 / MULTIPANEL TP900 CONTROL PANEL
In the BV 26 E / BV 28 E / BV 30 E models, the control panel is on a suspended mount found on the press’ right side.It can also be rotated to the back so that it is even easier to use for the operator.
SIEMENS 1200 PULPIT STATION
In the BV 32 / 33 / 34 / 35 E PLUS models, the control panel is installed in a pulpit station that can be easily placed around the machine in the preferred position.
Integrated diagnostic system
The Millutensil -E Series die & mould spotting presses are equipped with a specific and exclusive diagnostic program. Any failures occurred during operations is displayed on the control panel, where the affected point is indicated, as a result the machine’s downtime is minimized.
Main advantages:
- Quick and easy troubleshooting
- Considerable reduction of service costs
E-Series spotting presses are equipped with a E-Won modem, so that our Millutensil technicians can remotely operate on the spotting press to fix it.
Remote assistance service
Remote assistance can be easily performed through a mobile phone hotspot and a password that is provided in case of need.
Thanks to the Siemens multitouch ITP 1000 tablet (optional) and its MyMILL© App (optional) remote assistance is further simplified, as the tablet can be used to directly start the remote assistance call.
Standard machine colors
Standard machine colors are:
- Static parts RAL 7035 (light grey).
- Moving parts RAL 5017 (brilliant blue).
Options
Lower plate tilting by 75° or 90°
only available on the E series
Thanks to 2 hydraulic cylinders, the lower plate can be tilted up to 75° or 90°, on the short back side, to operate on the mould at an ergonomically better position.
Tilting movements (and automatic locking) are controlled by the touch panel.
The plate can be placed at any angle, giving the operator optimal access to the mould, with no need to bend, maximum comfort and safety.
Extensible plate with integrated 0-180° or 0-90°-120°-180°-240°-270° rotating table formulti-component moulds.
only available on the E series
The integrated rotating table in the press’ lower plate has been designed to facilitate themulti-component mould adjustment. Time and cost savings are guaranteed, as moulds do not need to be manually rotated in order to be tested, which is very time consuming.
Furthermore, there is a significant ergonomic gain as the mould can be placed in many different angles, so that the operator who can position the lower half-mould in an optimal and comfortable position to carry out adjusting.
The rotating function is comfortably performed from the touch panel.Press plate rotation is possible either in the 0°-180° or in the 0°90°-120°-180°-240°-270° positions.
Extensible plate tilting by 75° or 90° with integrated 0-180° or 0°-90°-120°-180°-240°270° rotating table.
only available on the E series
The combination of the optional extensible plate 75° or 90° tilting devices with the integrated rotating table (0°-180 or 0°-90°-120°-240°-270°) guarantees an even higher operator’s ergonomics.
These combined devices make the spotting of multi-component and/or multi-colour moulds even easier.
ENERGY ACCUMULATOR (SINGLE SHOT)
This operation sets up dies and moulds for plastic materials, rubber and die casting.
It is a hydraulic device that that is be fixed to the press’s upper plate. It functions to strike a shot on the closed mould, in order to better gauge the adjustment between the two mould halves (matrix and punch).
The dynamic action of this device is independent from the press clamping movement. As a result, the dynamic action of the energy accumulator will be coupled with the press clamping force.
Automatic special wax injection unit
This attachment provides a way to inject special wax at a low pressure into the mould cavity.
This enables the mould maker to check dimensions and thickness of pre-production mouldings (even the thinnest flash) and to ensure the correct filling. The wax injection attachment includes: wax container with electric heating, pneumatic action with air pressure control, and temperature control of the chamber to attain constant wax fluidity.
Hydraulic ejection unit
The ejection unit initiates the movement of the ejection pins die and moulds for plastic materials or die casting.
CONVENIENT CONTROL
In frontal side, the spotting press models BV 32/33 and BV 34/34 are equipped with a platform. A ladder leads to the platform, whose perimeter is equipped with a glass parapet to guarantee the maximum visibility to the spotting press. During the installation, thanks to the modular system, it is possible to place the ladder in the most convenient access position for the operator.
In the frontal side on the platform a KTP400F Siemens Mobile panel is placed, thanks to which the operator can activate the spotting press without going back to the main mobile panel station. As a result adjusting procedures are burden-free.
Monitoring and collecting data
SIEMENS / INDUSTRY 4.0 WIRELESS MOBILE PANEL
Thanks to SIEMENS industrial TABLET equipped with a dedicated and copyrighted app MYMILL® specially developed by MILLUTENSIL, it is possible to monitor and collect important data for tracking costs and for improving quality.
The ITP1000 tablet is a wireless device interfaced directly with the press, conceived to perform several additional functions compared to the main control panel.
Said functions allow to easily create reports on the adjustment and maintenance of dies and moulds using the data stored by the press (e.g. mould code, operator’s name, working hours, adjustment parameters etc.). These reports can also include pictures and videos that can be easily done thanks to an integrated camera, and be easily retrieved at any time.
The MyMill® app has two versions: BASIC and ADVANCED.
Optionally the new Siemens multi-touch ITP 1000 can be embedded in pulpit stations.
Hydraulic auxiliary cylinder control unit (max. 2+2)
The trial on slide’ and hydraulic cylinders’ movement is wholly integrated in the press. Through the touch panel it is possible to manage up to Max. 2 pairs of hydraulic cylinders (2 inputs and 2 outputs), either individually or synchronously.
The operating pressure is variable, and it is always set on the touch panel. The hydraulic line connection is made using quick couplers and flexible hoses.
Upon customer’s request, it is possible to configure the mould’s marks with the spotting press in order to test the correct functioning of the sensors and of the hydraulic cylinders.
Separate hydraulic power unit on trolley with connections for hydraulic cylinders (4+4)
To test of slides’ and hydraulic cylinders’ movements a separate and standalone hydraulic power unit on the trolley has been designed. This trolley is equipped with a tank, and it is directly connected to the press control panel, with which it is possible to set up to 4 pairs of hydraulic cylinders (4 inputs and 4 outputs), either individually or synchronously. Each connection pair is equipped with a standalone pressure regulator and an analogue pressure gauge.
The trolley can be provided in a completely stand-alone version with its own dedicated control panel so that it can be used apart from the spotting press.
Version with customer’s choice colors
We can supply the press with different colors from the standard ones. In order to guarantee a design suitable to customized working environments.
Standard machine colors RAL 7035 (light grey). Moving parts RAL 5017 (brilliant blue).
Request BV Series Spotting Presses Catalogue
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Let's focus on Blue Line Product Categories
Spotting presses for assembly, adjustment, checking and repair of small dies
Spotting presses for assembly, adjustment, checking and repair of medium and large dies
Die splitters for assembly, adjustment, checking and repair of dies for cutting, die casting, etc.
For the safe handling / rotation heavy injection moulds, tools
and other objects
Millutensil Green Line
All around the press.
Full integrated
Equipment for coil lines presses. Fully integrated, providing “all around the press” solutions. The innovative and leading machinery for the sheet metal working industry.
The GREEN LINE offers solutions for the complete automation of sheet metal processing thanks to innovative and state-of-the-art machinery.
Our philosophy
Millutensil can provide customers with a complete integrated “All Around the Press” solution.
Thanks to our technology and 65 years’ experience we have developed a comprehensive program that easy managing and integration of the production equipment, lubrication systems and conveyor belts (for parts and scrap) with a single “click”.
The great advantage for the customer is having a single supplier who knows all about the peripheral technologies and integrates it into the production process to ensure competitiveness and performance.
In Millutensil, you have one “single technological partner” offering you a wide range of solutions and integrated services.
All the advantages of choosing Millutensil
With a single click, you will manage a complete line made up of several machines, e.g. decoilers, straightening machines, shears, welding units and accessory equipment, such as lubricators and lubrication systems.
Thanks to the Smark Link System all the systems are interconnected to provide an accurate and optimized process.
This program allows for great time-savings on the reset of the line and on all the parameters for production changes.
All the systems included in one single integrated system allowing a single line certification management.
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Millutensil | Blue Line | MIL Series Spotting Presses
SPOTTING PRESSES FOR ASSEMBLY, ADJUSTMENT, CHECK AND REPAIR FOR MEDIUM AND LARGE MOULDS
MIL SERIES
The press is used for splitting, adjusting, maintenance and try-out operations on dies and moulds (thermoplastics, die casting, thermosetting, rubber and blanking).
It is also possible to inject special waxes at low pressure into the mould.
The MIL series consists of 2 lines: Classic and Compact Series, declined in different models depending on the size and capacity of the platens.
Available platens sizes are from a minimum of 1.200×1.000 mm (47×39 inches) to a maximum of 5.000×2.500mm (196×98 inches).
Each line is available in two variants: the floor version and the pit version.
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Millutensil MIL Series
Spotting Press
MIL CLASSIC SERIES
The die & mould spotting presses of the traditional MIL/CLASSIC series feature the extensible plate exit on the side, towards the short side of the distance between columns. They are typically used in the plastics, rubber and die casting sectors.
This solution allows tilting on the extensible plate short side up to 70° on both sides. In this version, the upper plate, too, is tilted on the short side from 100° to 180°.
The MIL/CLASSIC series provides great advantages compared to other solutions with long side rotation
- Better working ergonomics, granting the operator to have easy access to any mould part without the use of platforms;
- Much shorter total press height above ground, which often reduces excess costs for foundations;
- Wide base press structure with greater stability;
- The two mould-halves are located on the same side, so operators have an overview of the whole mould and can work more comfortably
MIL CLASSIC FLOOR VERSION
MIL CLASSIC PIT VERSION
MIL COMPACT FLOOR VERSION
MIL COMPACT PIT VERSION
MIL COMPACT SERIES
The MIL/COMPACT series die & mould spotting presses are a riveting innovation to optimize adjustments in the die casting sector.
They feature the extensible plate exit on the backside, towards the longest side of the gap between the columns. In this sector moulds are relatively small, but they are often equipped with internal sliding beds that are driven by very long auxiliary cylinders, considerably increasing the total dimensions of the mould overall.
Therefore, the MIL/COMPACT series provides significant benefits:
- Carrying out adjusting operations on a smaller and therefore cheaper press with subsequent reduction of the investment amortization period;
- Handling of moulds with very long auxiliary cylinders without the need to disassemble them, providing substantial time-saving gains;
- Possibility to design the plate exit on the backside with special travels.
Standard movements of the platens
For optimal access to the mould, the press upper plate can be tilted forward by 100°.
By tilting the press plate on the short side, the operator can work at an optimal height, normally standing, without having to use unstable ladders, platforms or lifting equipment, which are often necessary in case of presses with long side rotation.
Moreover, with tilting rotation on the short side, the overall press height is considerably reduced.
The lower plate is hydraulically extensible, sliding on the base guided by ball bearings.
In the final position, the plate comes down and is held by means of 8 hydraulic cylinders, thus completely leaning on specific ground support bands.
The system guarantees high repeatability accuracy equal to ± 0,04 mm.
It allows to draw the lower part of the die or mould out of the press into an effortless working position
All functions are comfortably performed from the touch panel.
MIL Classic series. Models
The smallest version of the MIL series
The press is produced in two models, MIL 122 – MIL 123, which differ in performance. The press is available only in floor version.
Both models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 1.200×1.000 mm (47X39 inches).
| Model | MIL 122 | MIL 123 |
|---|---|---|
| Max. clamping force | 600 kN | 800 kN |
| Max. opening force | 120 kN | 170 kN |
| Max. load capacity on lower plate | 6.000 kg | 7.000 kg |
| Max. load capacity on upper plate | 3.000 kg | 3.500 kg |
The MIL 122 and MIL 123 models are offered in floor version only. They can also be equipped with all optional accessories.
The MIL series version for medium size moulds
The press is produced in two models, MIL 142 – MIL 143, which differ in performance. The press is available only in floor version.
Both models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 1.400×1.200 mm (55X47 inches).
| Model | MIL 142 | MIL 143 |
|---|---|---|
| Max. clamping force | 700 kN | 1.000 kN |
| Max. opening force | 180 kN | 220 kN |
| Max. load capacity on lower plate | 8.000 kg | 10.000 kg |
| Max. load capacity on upper plate | 4.000 kg | 5.000 kg |
The MIL 142 and MIL 143 models are offered in floor version only. They can also be equipped with all optional accessories.
The MIL series version for medium size moulds
The press is produced in two models, MIL 162 – MIL 163, which differ in performance. The press is available only in floor version.
Both models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 1.600×1.300 mm (63X51 inches).
| Model | MIL 162 | MIL 163 |
|---|---|---|
| Max. clamping force | 1.000 kN | 1.500 kN |
| Max. opening force | 250 kN | 300 kN |
| Max. load capacity on lower plate | 16.000 kg | 16.000 kg |
| Max. load capacity on upper plate | 10.000 kg | 15.000 kg |
The MIL 162 and MIL 163 models are offered in floor version only. They can also be equipped with all optional accessories.
The MIL series version for medium size moulds
The press is produced in two models, MIL 202- MIL 203, which differ in performance. The press is available only in floor version.
Both models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 2.000×1.500 mm (78X59 inches).
| Model | MIL 202 | MIL 203 |
|---|---|---|
| Max. clamping force | 1.200 kN | 1.500 kN |
| Max. opening force | 300 kN | 350 kN |
| Max. load capacity on lower plate | 30.000 kg | 30.000 kg |
| Max. load capacity on upper plate | 10.000 kg | 15.000 kg |
The MIL 202 and MIL 203 models are offered in floor version only. They can also be equipped with all optional accessories.
The MIL series version for medium and large size moulds
The press is produced in two models, MIL 252 – 253, which differ in performance. They are both available in the floor version and in the pit version.
Both models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 2.500×1.700 mm (98X67 inches).
| Model | MIL 252 | MIL 253 |
|---|---|---|
| Max. clamping force | 1.500 kN | 2.000 kN |
| Max. opening force | 450 kN | 550 kN |
| Max. load capacity on lower plate | 40.000 kg | 40.000 kg |
| Max. load capacity on upper plate | 12.000 kg | 18.000 kg |
The MIL 252 and MIL 253 models are offered in both floor and pit version. They can also be equipped with all optional accessories except the energy accumulator and the wax injection unit.
Floor version
Pit version
The MIL series version for medium and large size moulds
The press is produced in two models, MIL 262 – 263, which differ in performance. They are both available in the floor version and in the pit version.
Both models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 2.500×2.000 mm (98X67 inches).
| Model | MIL 262 | MIL 263 |
|---|---|---|
| Max. clamping force | 1.500 kN | 2.000 kN |
| Max. opening force | 450 kN | 550 kN |
| Max. load capacity on lower plate | 45.000 kg | 45.000 kg |
| Max. load capacity on upper plate | 18.000 kg | 20.000 kg |
The MIL 262 and MIL 263 models are offered in both floor and pit version. They can also be equipped with all optional accessories except the energy accumulator and the wax injection unit.
Floor version
Pit version
The MIL series version for large size moulds
The press is produced in three models, MIL 302 – MIL 303 – MIL 304, which differ in performance. They are both available in the floor version and in the pit version.
All models are equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.000×2.000 mm (118×78 inches).
| MIL 302 | MIL 303 | MIL 304 | |
|---|---|---|---|
| Max. clamping force | 2.500 kN | 3.000 kN | 4.000 kN |
| Max. opening force | 700 kN | 800 kN | 850 kN |
| Max. load capacity on lower plate | 70.000 kg | 70.000 kg | 70.000 kN |
| Max. load capacity on upper plate | 25.000 kg | 30.000 kg | 30.000 kN |
The MIL 302 – MIL 303 and MIL 304 models are offered in both floor and pit version. They can also be equipped with all optional accessories except the energy accumulator, the wax injection unit.
Floor version
Pit version
The MIL series version for large size moulds
The MIL 305 spotting press is available in the floor version and in the pit version. The max clamping force, 4.000 kN, can optionally be increased to 5.000 kN.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.000×2.400 mm (118×84 inches).
| Model | MIL 305 |
|---|---|
| Max. clamping force | 4.000 / 5.000 kN |
| Max. opening force | 900 kN |
| Max. load capacity on lower plate | 75.000 kg |
| Max. load capacity on upper plate | 30.000 kg |
The MIL 305 model is offered in both floor and pit version. It can also be equipped with all optional accessories except the energy accumulator, the wax injection unit.
Floor version
Pit version
The MIL series version for large size moulds
The MIL 306 spotting press is available in the floor version and in the pit version. The max clamping force, 4.000 kN, can optionally be increased to 5.000 kN.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.500×2.400 mm (137×94 inches).
| Model | MIL 306 |
|---|---|
| Max. clamping force | 4.000 / 5.000 kN |
| Max. opening force | 1000 kN |
| Max. load capacity on lower plate | 80.000 kg |
| Max. load capacity on upper plate | 40.000 kg |
The MIL 306 model is offered in both floor and pit version. It can also be equipped with all optional accessories except the energy accumulator, the wax injection unit.
Floor version
Pit version
The MIL series version for large size moulds
The MIL 307 spotting press is available in the floor version and in the pit version. The max clamping force, 4.000 kN, can optionally be increased to 5.000 kN.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.500×2.500 mm (137×98 inches).
| Model | MIL 307 |
|---|---|
| Max. clamping force | 4.000 / 5.000 kN |
| Max. opening force | 1000 kN |
| Max. load capacity on lower plate | 80.000 kg |
| Max. load capacity on upper plate | 40.000 kg |
The MIL 307 model is offered in both floor and pit version. It can also be equipped with all optional accessories except the energy accumulator, the wax injection unit.
Floor version
Pit version
The MIL series version for large size moulds
The MIL 408 spotting press is available in the floor version and in the pit version. The max clamping force, 4.000 kN, can optionally be increased to 5.000 kN.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 4.000×2.500 mm (157×98 inches).
| Model | MIL 408 |
|---|---|
| Max. clamping force | 4.000 / 5.000 kN |
| Max. opening force | 1.500 kN |
| Max. load capacity on lower plate | 100.000 kg |
| Max. load capacity on upper plate | 40.000 kg |
The MIL 408 model is offered in both floor and pit version.It can also be equipped with all optional accessories except the energy accumulator, the wax injection unit.
Floor version
Pit version
The MIL series version for large size moulds
The MIL 409 spotting press is available in the floor version and in the pit version. The max clamping force, 5.000 kN, can optionally be increased to 6.000 kN.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 4.000×4.000 mm (157×157 inches).
| Model | MIL 409 |
|---|---|
| Max. clamping force | 5.000 / 6.000 kN |
| Max. opening force | 1.500 kN |
| Max. load capacity on lower plate | 130.000 kg |
| Max. load capacity on upper plate | 60.000 kg |
The MIL 409 model is offered in both floor and pit version.It can also be equipped with all optional accessories except the energy accumulator, the wax injection unit.
Floor version
Pit version
The MIL series version for large size moulds
The MIL 509 spotting press is available in the floor version and in the pit version. The max clamping force, 4.000 kN, can optionally be increased to 5.000 kN.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 5.000×2.500 mm (196×98 inches).
| Model | MIL 509 |
|---|---|
| Max. clamping force | 4.000 / 5.000 kN |
| Max. opening force | 1.500 kN |
| Max. load capacity on lower plate | 100.000 kg |
| Max. load capacity on upper plate | 40.000 kg |
The MIL 509 model is offered in both floor and pit version.It can also be equipped with all optional accessories except the energy accumulator, the wax injection unit.
Floor version
Pit version
MIL Compact series. Models
The smallest version of the MIL Compact series
The press is available only in floor version.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 2.000×1.500 mm (78×59 inches).
| Model | MIL 2015 |
|---|---|
| Max. clamping force | 1.200 kN |
| Max. opening force | 350 kN |
| Max. load capacity on lower plate | 30.000 kg |
| Max. load capacity on upper plate | 15.000 kg |
Optionally the max. clamping force can be increased to 1.500 kN. The press can also be equipped with all optional accessories.
The MIL Compact series version for medium and large size moulds
The press is available in both floor and pit version.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 2.500×2.000 mm (98×78 inches).
| Model | MIL 2025 |
|---|---|
| Max. clamping force | 1.500 kN |
| Max. opening force | 550 kN |
| Max. load capacity on lower plate | 45.000 kg |
| Max. load capacity on upper plate | 18.000 kg |
Optionally the max. clamping force can be increased to 2.000 kN.
The press can be equipped with all optional accessories except the energy accumulator and the wax injection unit.
The MIL Compact series version for large size moulds
The press is available in both floor and pit version.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.000×2.000 mm (118×78 inches).
| Model | MIL 3020 |
|---|---|
| Max. clamping force | 2.500 kN |
| Max. opening force | 900 kN |
| Max. load capacity on lower plate | 48.000 kg |
| Max. load capacity on upper plate | 20.000 kg |
Optionally the max. clamping force can be increased to 3.000 kN.
The press can be equipped with all optional accessories except the energy accumulator and the wax injection unit.
The MIL Compact series version for large size moulds
The press is available in both floor and pit version.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.000×2.500 mm (118×98 inches).
| Model | MIL 3025 |
|---|---|
| Max. clamping force | 2.500 kN |
| Max. opening force | 900 kN |
| Max. load capacity on lower plate | 50.000 kg |
| Max. load capacity on upper plate | 22.000 kg |
Optionally the max. clamping force can be increased to 3.000 kN.
The press can be equipped with all optional accessories except the energy accumulator and the wax injection unit.
The MIL Compact series version for large size moulds
The press is available in both floor and pit version.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.000×3.000 mm (118×118 inches).
| Model | MIL 3030 |
|---|---|
| Max. clamping force | 3000 kN |
| Max. opening force | 1000 kN |
| Max. load capacity on lower plate | 60.000 kg |
| Max. load capacity on upper plate | 30.000 kg |
Optionally the max. clamping force can be increased to 4.000 kN.
The press can be equipped with all optional accessories except the energy accumulator and the wax injection unit.
The MIL Compact series version for large size moulds
The press is available in both floor and pit version.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.500×2.500 mm (137×98 inches).
| Model | MIL 3525 |
|---|---|
| Max. clamping force | 3.000 kN |
| Max. opening force | 1000 kN |
| Max. load capacity on lower plate | 55.000 kg |
| Max. load capacity on upper plate | 25.000 kg |
Optionally the max. clamping force can be increased to 4.000 kN.
The press can be equipped with all optional accessories except the energy accumulator and the wax injection unit.
The MIL Compact series version for large size moulds
The press is available in both floor and pit version.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 3.500×3.000 mm (98×78 inches).
| Model | MIL 3530 |
|---|---|
| Max. clamping force | 3000 kN |
| Max. opening force | 1000 kN |
| Max. load capacity on lower plate | 70.000 kg |
| Max. load capacity on upper plate | 35.000 kg |
Optionally the max. clamping force can be increased to 4.000 kN.
The press can be equipped with all optional accessories except the energy accumulator and the wax injection unit.
The MIL Compact series version for large size moulds
The press is available in both floor and pit version.
The press is equipped with user-friendly graphics control panel, monitored through Siemens PLC commanded by Touch Panel installed in a pulpit station.
Platen dimensions are 4.000×3.000 mm (157×118 inches).
| Model | MIL 4030 |
|---|---|
| Max. clamping force | 3000 kN |
| Max. opening force | 1000 kN |
| Max. load capacity on lower plate | 80.000 kg |
| Max. load capacity on upper plate | 35.000 kg |
Optionally the max. clamping force can be increased to 4.000 kN.
The press can be equipped with all optional accessories except the energy accumulator and the wax injection unit.
Standard equipment
Extensible lower plate
The lower plate is extensible, driven by hydraulic cylinder.
It slides on roller bearings and is laterally guided by ball bearings, without any friction and consequent wear.
In the final position, the plate comes down and is held by means of 8 hydraulic cylinders, thus completely leaning on specific ground support bands.
The system guarantees high repeatability accuracy equal to ± 0,04 mm.
Tilting upper plate forward by 100°
For optimal access to the mould, the press upper plate can be tilted forward by 100°. By tilting the press plate on the short side, the operator can work at an optimal height, normally standing, without having to use unstable ladders, platforms or lifting equipment, which are often necessary in case of presses with long side rotation.
Moreover, with tilting rotation on the short side, the overall press height is considerably reduced. The plate features a series of T slots for the mould fastening and a central hole for the mould centering.
This means an advantageous working position, and at the same time the utmost safety at work.
Hydromechanical safety devices against the accidental fall of the upper plate
2 hydromechanical fall prevention devices on the right and left sides of the press upper plate operating for the entire stroke length.
The patented device (SITEMA) guarantees an immediate motionless locking of the upper plate in case of hydraulic pressure drop.
Different from conventional multi-hole or toothed bars, this system prevents the press ram fall in case of hydraulic system failure
Full control of the machine
TOUCH PANEL FOR MIL SERIES – SIEMENS S7-1500 / MULTIPANEL TP1200 CONTROL PANEL
Millutensil was the first worldwide to introduce a TOUCH PANEL on its spotting presses. The electronic PLC handles all the functions of the press. Uncluttered, clear and ergonomic, the panel offers many advantages as well as vast flexibility in customizing features, including command of the auxiliary cylinders.
The control panel is equipped with a touch panel with a user-friendly graphics to simplify the use of the spotting press.
Due to security reasons, some functions can only be activated through traditional buttons (i.e. the downstroke has to be performed with two-hands in accordance to the EU safety legislation).
In the pulpit station a new Siemens multi-touch ITP 1000 can be embedded (OPTIONAL). This new Siemens multi-touch ITP 1000 is supported by a dedicated app called MyMILL© App, that has been developed by Millutensil as a result of the ongoing cooperation between Millutensil and their customers.
Integrated diagnostic system
The Millutensil -E Series die & mould spotting presses are equipped with a specific and exclusive diagnostic program. Any failures occurred during operations is displayed on the control display, where the affected point is indicated, as a result the machine downtime is minimized.
Main advantages:
- Quick and easy troubleshooting
- Considerable reduction of service costs
E-Series spotting presses are equipped with a E-Won modem, so that our Millutensil technicians can remotely operate on the spotting press to fix it.
Remote assistance service
The remote assistance can be easily performed through a mobile phone hotspot and a password that is provided in case of need.
Thanks to the Siemens multitouch ITP 1000 tablet (optional) and its MyMILL© App (optional) remote assistance is further simplified, as the tablet can be used to directly start the remote assistance call.
Standard machine colors
Standard machine colors are:
- Static parts RAL 7035 (light grey).
- Moving parts RAL 5017 (brilliant blue).
Options
Press upper plate tilting by 150°, floor version
For the versions installed on the floor only.
In order to increase comfort and improve access to the press upper plate and to the moulds fastened on it, the upper plate can be tilted by up to ~150° downwards.
This occurs through the down stroke function with the plate leaning on 2 shaped brackets. During the first phase, the press upper plate is tilted by up to 100°. After that, with the down stroke movement, the press plate leans and slides on the 2 shaped brackets up to the final ~150° position. It is possible to stop in all intermediate positions.
After complete closure, the press plate is automatically centered with high precision and locked by a system driven by hydraulic cylinders.
The use of plate tilting by up to ~150° guarantees optimal access and high working comfort in any working position.
Press upper plate tilting by 180° to the floor, pit version
In order to increase comfort and improve access to the press upper plate and to the moulds fastened on it, the upper plate can be tilted by up to ~180° downwards. This occurs through the down stroke function with the plate leaning on 2 shaped brackets.
During the first phase, the press upper plate is tilted by up to 100°. After that, with the down stroke movement, the press plate leans and slides on the 2 shaped brackets up to the final ~180° position. It is possible to stop in all intermediate positions.
After complete closure, the press plate is automatically centered with high precision and locked by a system driven by hydraulic cylinders.
The use of plate tilting by up to ~180° guarantees optimal access and high working comfort in any working position.
Lower Plate tilting by ±70°, Front/Back Side, floor version
For the versions installed on the floor only.
Thanks to 2 hydraulic cylinders, the lower plate can be tilted up to 70°, on the front and back side, to take the mould to an ergonomically better position.
Tilting movements (and automatic locking) are controlled by means of the touch panel.
The advantage for the operator is the optimal access to the mould, with no need to bend, maximum comfort and safety.
The option includes a bellow protection device and two roll carpet protection devices for the protection of the entire lower mechanical/hydraulic part, along with operator intrusion protection.
Extensible plate with integrated 0-180° or 0-90°-120°-180-240°-270° rotating table formulti-component moulds
For the fitting of multi-component or multicolour moulds, the rotating table is fully integrated in the press lower plate.
Control is comfortably performed from the touch panel. Press plate rotation is possible either in the positions 0 ° -180 ° or in the positions 0 ° 90 ° -120 ° -180 ° -240 ° -270 °. After rotation into the two final positions, the rotating table is positioned and locked by means of a hydraulic cylinder.
The rotation movement occurs by means of a large bearing/articulate coupling, driven by an hydraulic motor.
Using the rotating table, it is possible to reduce the Min. and Max. opening between plates. With this option, the Min. and Max. opening between plates is automatically considered and adjusted to the original one.
The lower plate tilting by ±70° on the front / back side (option) is only possible when the rotating table is either in the 0° or in the 180° position.
The use of the integrated rotating table guarantees greater accuracy and completely avoids the manual rotation of the mould for its spotting, which takes quite some time.
Electronic upper plate parallelism anti-unbalance safety device, protection of press and moulds
The control system is made of 4 linear magnetic encoders with decimal precision located on the external corners of the upper plate, near the columns.
They consist of an aluminium profile with an IO-Link language and a magnet for reading the position that runs close to the profile without touching it.
This device is used to continuously check the position and the parallelism of the upper plate of the press compared to the lower plate.
The values measured are dynamically displayed on the touch panel for the entire stroke.
If the pre-set limit parameters are exceeded, the ram closing movement is immediately disabled and the error is shown on the display. Parameters can be exceeded for example because the slides or hydraulic cylinders are not retracted, or tools were left in the mould (scrapers, grinders, slip gauges, hammers, etc.).
Using this system both the press and the moulds are protected from possible damage.
ENERGY ACCUMULATOR (SINGLE SHOT) – Available on MIL 122/123, MIL 142/143, MIL 162/163, MIL 202/203, MIL 252/253
This operation sets up dies and moulds for plastic materials, rubber and die casting.
It is a hydraulic device that should be fixed to the press’s upper plate. It functions to strike a shot on the closed mould, in order to better gauge the adjustment between the two mould halves (matrix and punch).
The dynamic action of this device is independent from the press clamping movement. As a result, the dynamic action of the energy accumulator will be coupled with the press clamping force.
Automatic special wax injection unit – Available on MIL 122/123, MIL 142/143, MIL 162/163, MIL 202/203, MIL 252/253
This attachment provides a way to inject special wax at a low pressure into the mould cavity.
This enables the mould maker to check dimensions and thickness of pre-production mouldings (even the thinnest flash) and to ensure the correct filling. The wax injection attachment includes: wax container with electric heating, pneumatic action with air pressure control, and temperature control of the chamber to attain constant wax fluidity.
Hydraulic ejection unit
The ejection unit initiates the movement of the ejection pins of die and moulds for plastic materials and die casting.
Monitoring and collecting data
SIEMENS / INDUSTRY 4.0 WIRELESS MOBILE PANEL
Thanks to SIEMENS industrial TABLET equipped with a dedicated and copyrighted app MYMILL® specially developed by MILLUTENSIL, it is possible to monitor and collect important data for tracking costs and for improving quality.
The ITP1000 tablet is a wireless device interfaced directly with the press, conceived to perform several additional functions compared to the main control panel.
Said functions allow to easily create reports on the adjustment and maintenance of dies and moulds using the data stored by the press (e.g. mould code, operator’s name, working hours, adjustment parameters etc.). These reports can also include pictures and videos that can be easily done thanks to an integrated camera, and be easily retrieved at any time.
The MyMill® app has two versions: BASIC and ADVANCED.
Optionally the new Siemens multi-touch ITP 1000 can be embedded in pulpit stations.
Separate hydraulic power unit on trolley with connections for hydraulic cylinders (4+4)
To test of slides’ and hydraulic cylinders’ movements a separate and standalone hydraulic power unit on trolley has been designed. This trolley is equipped with a tank, and it is directly connected to the press control panel, with which it is possible to settle up to 4 pairs of hydraulic cylinders (4 inputs and 4 outputs), either individually or synchronously. Each connection pair is equipped with a standalone pressure regulator and an analogue pressure gauge.
The trolley can be provided in a completely stand-alone version with its own dedicated control panel so that it can be used not only with the spotting press.
Version with extensible plate exit to the left:
We can supply a press version with extensible plate exit to the left.
In some particular situations, this version facilitates the press installation in certain working area positions. It’s possile to reach the mould loading and unloading area under particular conditions given by the transit of the overhead traveling crane.
Standard right version
Special left version
Version with customer’s choice colors
We can supply the press with different colors from the standard ones. In order to guarantee a design suitable to customized working environments.
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Conveying and stacking solutions.
Stackers and destackers.
Exclusive distributor for FIBRO standards parts in Italy
