Millutensil | Green Line | White industry
WHITE INDUSTRY
The white industry sector requires lines dedicated to the creation of aesthetic details that are used in household appliances: kitchens, ovens, washing machines and dishwashers.
More and more design details, combined with functionality and refined and exclusive aesthetic characteristics.
The processes must guarantee the high number of pieces to be made and high quality products.
Millutensil has created and collaborates constantly with its customers in these projects that are carried out all over the world.
we are also the supplier of the lines for the service center divisions of the white industry plants with the supply of cut to length lines (CTL) to prepare the squares . They are then printed under the presses for the production of finished products.
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Our lines
White industry
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Automation for sheet metal processing
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Green Line Product Categories
Millutensil | Green Line | Discs cutting
DISCOVER HOW YOU CAN SAVE FROM 6 TO 8 % OF MATERIAL
ZIG ZAG AND AUTOMATIC LINES FOR DISK CUTTING FROM COILS
Millutensil has developed the “Z” Zig zag program, a range of diverse solutions, with the aim of saving material during production.
“Z” PROGRAM GOAL
The objective of the “Z” lines is to reduce the cost of the product, which is a must for any company today.
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THE ADVANTAGES
- the program guarantees a sheet metal savings of 6-8%
- considerable metal scrap reduction
- interesting payback coefficient, with a reduced investment cost
- quick and easy programming of line parameters
- optimized use of the employed material
These are ideal solutions for manufacture of:
- high-quality discs
- low-cost discs
moreover, they enable:
- an optimization of the employed material amount great savings in terms of material
- and the greatest flexibility in the production process
PROGRAMMING
The program automatically determines how to arrange discs on coil-width, optimizing the employed material and minimizing metal scrap.
Watch the video and see operation of Zig Zag Technology
Our installations
ZIG ZAG LINES FOR DISK CUTTING
Millutensil manufactures zig-zag automatic lines for discs cutting combined with the press.
ZIG ZAG AND AUTOMATIC LINES FOR DISK CUTTING FROM COILS
Millutensil manufactures zig-zag automatic lines for discs cutting combined with the press.
LINES WITH LASER UNIT FOR DISK PRODUCTION
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Green Line Product Categories
Millutensil | Green Line | Lamination
LAMINATION
We produce lines for magnetic laminations and for the electronic branch
More and more models of electric cars are being introduced on the market and the demand for electric motors has grown significantly.
The number of equipment required for the lamination branch and for electronic components pushes Millutensil to develop projects in collaboration with increasingly innovative customers based on their specific needs
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Our lines
Electronics
Our systems are used with high-speed blanking lines for the production of connectors and parts for electronics.
Magnetic Steel
For the blanking of parts in magnetic sheet we have created, and studied dedicated projects for the production of both small and large rotors – stators.
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Green Line Product Categories
Millutensil Trade Line
FIBRO - the reference for your industrial production in Italy.
FIBRO is the "leader" company in the sectors of standardized products for moulds. Its products and technical solutions are the guarantee for the continuity and future of your industrial production.
The range of products are oriented to the most current needs of the market. The attention to quality are the basis of the success and international reputation of FIBRO which, in addition to the head office in Germany, has opened its own direct branches all over the world.
In Italy FIBRO has chosen MILLUTENSIL as the only exclusive partner, selected for reliability, competence and tradition.
Used in
PLASTIC INJECTION MOULDS SPECIALISTS
DIE CASTING MOULDS SPECIALISTS
SPECIALIST MOLDERS IN AUTOMOTIVE PRODUCTION
Millutensil Yellow Line
From our standard solutions to your special requests
The Yellow Line is a line of products for several industrial sectors, and is aimed at meeting any handling needs.
Process automation is more and more necessary in order to guarantee increasing productivity.
Used in
MECHANICAL SECTORS
FOOD SECTORS
PACKAGING SECTORS
Let's focus on Yellow Line Product Categories
Plastic, metal, magnetic and pneumatic conveyor belts
Magnetic, motorized and curved roller conveyors of all sizes and shapes
Stackers
Magnetic, vacuum and mechanical stackers and destackers
Hydraulic Forklift
Hydraulic forklifts with fixed platform or roller conveyors
CONVEYOR BELTS
Conveyor belts are transport devices that work automatically. They are particularly suitable for flat or sloping transport of variable material pieces.
Millutensil produces conveyor belts and solutions for all sectors, from mechanical to food sector, till packaging and wrapping. The range of conveyor belts is very wide and adapts to all types of needs. Suitable for wet and dry transport.
CONSTRUCTION:
A conveyor belt is made up of:
- a solid and closed supporting structure; maintenance – friendly transmission chains; a transportplane complete with a slide;
- a reversal device with automatic tensioning sprocket; a drive complete with geared motor.
Conveyor belts are maintenance–friendly, and are manufactured with different standard widths/heights.
OPERATION:
The pieces to be transported are loaded onto the belt. The system moves the pieces.
The construction design, completely closed and water-proof, ensures a that the belt works properly, in contact with liquids such as oils and emulsions.
The Millutensil conveyor belts also includes:
- ENGINEERING PLASTICS CONVEYOR BELTS
- METAL SLAT CONVEYOR BELTS
- MESH BELTS
- PLASTIC SLATS
- MAGNETIC CONVEYOR BELTS
- PNEUMATIC CONVEYORS
For more information about this product range, please see the technical data sheet by downloading the catalogue.
CONVEYOR ROLLERS
Millutensil’s Yellow Line produces roller conveyors of all sizes and shapes: magnetic roller conveyors, motorized roller conveyors and curved roller conveyors.
Our product line includes:
- GRAVITY CONVEYOR ROLLERS
- MOTORIZED CONVEYOR ROLLERS
- CURVED ROLLER CONVEYOR
For more information about this product range, please see the technical data sheet downloading the catalogue.
STACKERS
We can supply magnetic, vacuum and mechanical stackers.
For more information about this product range, please see the technical data sheet downloading the catalogue.
CONVEYOR BELT SYSTEMS
From a single conveyor to complete solutions
For more information about this product range, please see the technical data sheet downloading the catalogue.
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Let's focus on Yellow Line Product Categories
Plastic, metal, magnetic and pneumatic conveyor belts
Magnetic, motorized and curved roller conveyors of all sizes and shapes
Stackers
Magnetic, vacuum and mechanical stackers and destackers
Hydraulic Forklift
Hydraulic forklifts with fixed platform or roller conveyors
Millutensil | Blue Line | Tool Mover
HANDLES HEAVY MOULDS SAFELY AND EASILY
TOOL MOVER
The Tool Mover enables the gentle and safe turning of sensitive injection moulds and heavy tools. It is versatile and can be easily relocated since it is not anchored to the floor and is very compact in size, can be moved with a hoist (lifting points) or lift truck (fork insertion points).
The Tool Mover’s table has a low supporting surface, allowing the open tool to be cleaned while on the table itself.
The Tool Mover can be equipped with PU plates to protect the tool and includes a siren to indicate when the table is in operation.
Operation of valuable, sensitive and heavy tools (up to 65 tons):
- injection moulding
- Automotive
- Tool making
- Die-cast aluminium
- Stamping / bending technology
- containers
- electrical appliances
- and much more
The Tool mover was created to solve the following problems
- Problems with conventional rotating and turning equipment:
- Potential damage to expensive tools
- Damage to hoist brakes and ropes
The benefits of Tool mover
- The load is turned over at its centre of gravity to ensure a smooth transition
- The table has a frequency-controlled drive for soft starting/stopping
- Minimizes the risk of damage to expensive moulds or tools
- No risk for the operator
Optional attachments and safety equipment
Tool Mover guard bracket
Bracket construction as distance protection for the operator
- Bracket construction for the front danger area
- Bracket construction for the rear danger area
Tool mover protection
- Protects the operator from interference in danger area (risk of crushing)
- Protective sheet yellow / black
VWBG-V Load ring, UNC thread. rotating 360°, pivoting 230° ball bearing
Total control
- Safe to operate outside the danger zones
- Two hand operating device
- Wireless operating device
- Table top polyethylene
- Optional: anti-slip support Made of steel mesh / polyurethane.
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Let's focus on Blue Line Product Categories
Spotting presses for assembly, adjustment, checking and repair of small dies
Spotting presses for assembly, adjustment, checking and repair of medium and large dies
Die splitters for assembly, adjustment, checking and repair of dies for cutting, die casting, etc.
For the safe handling / rotation heavy injection moulds, tools
and other objects
Millutensil | Blue Line | AM Series Die-Splitters
FOR ASSEMBLY, ADJUSTMENT, CHECKING AND REPAIR OF DIES
AM SERIES
The die-splitter was developed following our customers’ needs to easily handle big moulds, also in the sheet metal sector.
The die-splitter is an innovative, versatile and efficient solution, in line with the increasing automation of the manufacturing process and with the higher and higher safety standards.
Advantages of the AM series:
- Remarkable reduction of assembly and maintenance theme.
- Ergonomic positions for performing work on the dies.
- Extremely easy die handling.
Solutions for small and medium dies
Die – splitter used for assembly, adjustment, checking and repair of dies for blanking, die casting, etc. with a very stable structure and a robust base made of welded, normalized steel.
The plates of the die-splitter have 2 large cavities that give the operator direct access to the lower parts of the die – halves, allowing rapid assembly and disassembly of the various parts of the dies.
The lower plate is removable and slides on the base plate via ball bearings and is hydraulically actuated to move the lower part of the die outward (to the back of the die splitter), rotated by 90° to provide access to any part of the half – mould. As the removable plate returns back to its initial position, it stops mechanically and precisely, to ensure perfect repositioning, along with repeatability of the die halves’ closure.
The hydraulically actuated upper plate slides vertically on four guide columns and can rotate by 360° by reduction ears, to bring the upper die half in a comfortable position for working on it. The clamping of the upper plate in the exact horizontal position is ensured by four hydraulically actuated locating pins.
AM 04 / 06 / 08 / 09
AM 1530 / 2030 / 3040 / 5045
Solutions for big dies
Die – splitter used for assembly, adjustment, checking and repair of dies for blanking, die casting, etc. with a very stable structure made of welded and normalized steel. All the moving parts run on ball guide roller guides.The die – splitters is made up of two separated and independent vertical columns, one of which is mobile, equipped with vertical sliding brackets for fastening the upper part of the die, suitable for any die shape and width. The lower trucks are independent and slide externally of the columns, providing direct access to the lower part of the die half. This makes it possible to rapidly assemble and disassemble the various parts of the die.
The extractable lower trucks are independent and adapt to the die width, by sliding on ball guide rollers with hydraulic drive. They make it possible to bring the lower die section beyond the columns, and in some versions they have a 90° tilting option to facilitate inspection of the die.
The independent, vertically sliding upper brackets are actuated by means of electronically controlled parallelism axes recirculating ball screws. They allow a 180° rotation of the upper die half to achieve a comfortable working position. Clamping in the exact horizontal position is ensured by four hydraulically actuated locating pins.
Standard movements of the platens
For optimal access to the dies, the die splitter upper plate can be rotated forward by 180° on the short side and blocked by four hydraulic wedges. In this way, the operator can work at an optimal height, normally standing on the dedicated platform on the front side of the die splitter easily accessible through stairs.
Moreover, with rotation on the short side, the overall die splitter height is considerably reduced. This means an advantageous working position, and at the same time maximum working safety
Hydraulic cylinders drive the lower extensible plate outside the columns in an easily accessible position for the work outside the die splitter.
It slides on roller bearings and is laterally guided by ball bearings, completely friction- and wear-free.
In the final position, the plate comes down and is held by hydraulic cylinders.
The system guarantees high repeatability accuracy equal to ± 0,04 mm.
All functions are comfortably performed from the touch panel.
Models
The first model for small and medium dies.
The AM 04 is the first model with an hydraulic system controlled by electronic servo proportional valves and a control of parallelism. The control system includes measurement devices. They are integrated in the brushless engines and continuously check the die splitter upper plate position and parallelism compared to the lower plate. The die-splitter is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 1400×1070 mm (55×42 inches).
The max. clamping force is 60 kN.
The max. load capacity on lower plate is 4.000 kg, while on the upper is 1.500 kg.
As all series, the AM 04 can also be equipped with all optional accessories.
The second model for small and medium size dies.
The AM 06 is the first model with an hydraulic system controlled by electronic servo proportional valves and a control of parallelism. The control system includes measurement devices. They are integrated in the brushless engines and continuously check the die splitter upper plate position and parallelism compared to the lower plate. The die-splitter is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 2000×1270 mm (78×50 inches).
The max. clamping force is 120 kN.
The max. load capacity on lower plate is 6.000 kg, while on the upper is 3.000 kg.
As all series, the AM 06 can also be equipped with all optional accessories.
The third model for medium size dies.
The AM 08 is the first model with an hydraulic system controlled by electronic servo proportional valves and a control of parallelism. The control system includes measurement devices. They are integrated in the brushless engines and continuously check the die splitter upper plate position and parallelism compared to the lower plate. The die-splitter is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 2600×1470 mm (102×58 inches).
The max. clamping force is 150 kN.
The max. load capacity on lower plate is 8.000 kg, while on the upper is 3.500 kg.
As all series, the AM 08 can also be equipped with all optional accessories.
The bigger model for medium size dies.
The AM 09 is the first model with an hydraulic system controlled by electronic servo proportional valves and a control of parallelism. The control system includes measurement devices. They are integrated in the brushless engines and continuously check the die splitter upper plate position and parallelism compared to the lower plate. The die-splitter is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 3000×1470 mm (118×58 inches).
The max. clamping force is 160 kN.
The max. load capacity on lower plate is 9.000 kg, while on the upper is 4.000 kg.
As all series, the AM 09 can also be equipped with all optional accessories.
The first model for big dies.
Up and down movement by recirculating ball screws activated by brushless motors. parallelism control by encoders. The die-splitter is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 3000×1700 mm (118×67 inches).
The max. load capacity on lower plate is 15.000 kg, while on the upper is 7.000 kg.
As all series, the AM 1530 can also be equipped with all optional accessories.
The second model for big dies.
Up and down movement by recirculating ball screws activated by brushless motors. parallelism control by encoders. The die-splitter is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 3000×2000 mm (118×78 inches).
The max. load capacity on lower plate is 25.000 kg, while on the upper is 10.000 kg.
As all series, the AM 2030 can also be equipped with all optional accessories.
The third model for big dies.
Up and down movement by recirculating ball screws activated by brushless motors. parallelism control by encoders. The die-splitter is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 4000×2000 mm (157×78 inches).
The max. load capacity on lower plate is 30.000 kg, while on the upper is 13.000 kg.
As all series, the AM 3040 can also be equipped with all optional accessories.
The bigger model for big dies.
Up and down movement by recirculating ball screws activated by brushless motors. parallelism control by encoders. The die-splitter is monitored through Siemens PLC commanded by Touch Panel.
Platen dimensions are 45000×2800 mm (177×110 inches).
The max. load capacity on lower plate is 50.000 kg, while on the upper is 30.000 kg.
As all series, the AM 5045 can also be equipped with all optional accessories.
Standard equipment
Lower plate
Hydraulic cylinders drive the lower extensible plate outside the columns in an easily accessible position for the work outside the die splitter.
It slides on roller bearings and is laterally guided by ball bearings, completely frictionless and wear-free.
In the final position, the plate comes down and is held by 4 hydraulic cylinders, thus completely leaning on specific ground support bands. The system guarantees high repeatability accuracy equal to ± 0,04 mm.
The platen is equipped with dedicated openings in order to facilitate the access even on the backside of the dies, in case it was necessary to act on the components installed with a backward fastening.
Rotating upper plate
For optimal access to the dies, the die splitter upper plate can be rotated forward by 180° on the short side and blocked by four hydraulic wedges. In this way, the operator can work at an optimal height, normally standing on the dedicated platform on the front side of the die splitter easily accessible through stairs.
Moreover, with rotation on the short side, the overall die splitter height is considerably reduced. This means an advantageous working position, and at the same time maximum working safety.
The trucks are mobile and they can be adapted to any kind of die dimensions.
The platen is equipped with dedicated openings in order to facilitate the access even on the backside of the die, in case it is necessary to act on the components installed with a backward fastening.
Electronic management of the upper plate up/down stroke
The upper plate up/down stroke is based on a fully electronic management of the main hydraulic system, which through special proportional servo-valves controls and manages, with maximum accuracy, the oil flow generating the parallel movement of the 2 up/down stroke cylinders.
Movement is monitored by means of absolute linear Encoder with magnetic codification.
The device fully manages the synchronized movement of the two up/down stroke cylinders which move the press upper plate.
Electronic upper plate parallelism anti-unbalance safety device, protection od the press and moulds
The control system includes measurement devices (absolute linear Encoder with magnetic codification), which continuously check the press upper plate position and parallelism compared to the lower plate.
The value is dynamically displayed on the touch panel for the entire stroke.
Using this system both the press and moulds are protected from possible damage.
Full control of the machine
SIEMENS S7-1500 / MULTIPANEL TP900 CONTROL PANEL
The control panel is equipped with a touch panel with user-friendly graphics to simplify the use of the die splitter. Due to security reasons, some functions can be activated only through traditional buttons (i.e. the downstroke has to be performed with two-hands in accordance to the EU safety legislation).
The control panel is mounted suspended on the die splitter right side and can also be rotated to the back so that it is even easier to use for the operator.
In the pulpit station a new Siemens multi-touch ITP 1000 can be embedded (OPTIONAL). This new Siemens multi-touch ITP 1000 is supported by a dedicated app called MyMILL© App, that has been developed by Millutensil as a result of the ongoing cooperation between Millutensil and their customers.
Integrated diagnostic system
The Millutensil die splitters are equipped with a specific and exclusive diagnostic program. Any failures occurred during operations is displayed on the control display, where the affected point is indicated, as a result the machine downtime is minimized.
Main advantages:
- Quick and easy troubleshooting
- Considerable reduction of service costs
All die splitters are equipped with a E-Won modem, so that our Millutensil technicians can remotely operate on the spotting press to fix it.
Remote assistance service
The remote assistance can be easily performed through a mobile phone hotspot and a password that is provided in case of need.
Thanks to the Siemens multitouch ITP 1000 tablet (optional) and its MyMILL© App (optional) remote assistance is further simplified, as the tablet can be used to directly start the remote assistance call.
Standard machine colors
Standard machine colors are:
- Static parts RAL 7035 (light grey).
- Moving parts RAL 5017 (brilliant blue).
Options
Lower plate tilting by 90°
Thanks to 2 hydraulic cylinders, the lower plate can be tilted up to 90°, on the short back side, to operate on the die at an ergonomically better position.
Tilting movements (and automatic locking) are controlled by the touch panel. The plate can be placed at any angle, giving the operator optimal access to the die, with no need to bend, maximum comfort and safety.
Machine platens with permanent magnets
For fast die clamping. Available according to model and capacity.
Special die holding movable beams for specific needs
We supply special die holding beams for different dies typologies.
Die holding beams with rotatable ball hydraulic inserts
They facilitate manual centering and coupling of the two half dies after possible disassembly.
Monitoring and collecting data
SIEMENS / INDUSTRY 4.0 WIRELESS MOBILE PANEL
Thanks to SIEMENS industrial TABLET equipped with a dedicated and copyrighted app MYMILL® specially developed by MILLUTENSIL, it is possible to monitor and collect important data for tracking costs and for improving quality.
The ITP1000 tablet is a wireless device interfaced directly with the press, conceived to perform several additional functions compared to the main control panel.
Said functions allow to easily create reports on the adjustment and maintenance of dies and moulds using the data stored by the press (e.g. mould code, operator’s name, working hours, adjustment parameters etc.). These reports can also include pictures and videos that can be easily done thanks to an integrated camera, and be easily retrieved at any time.
The MyMill® app has two versions: BASIC and ADVANCED.
Optionally the new Siemens multi-touch ITP 1000 can be embedded in pulpit stations.
Version with customer’s choice colors
We can supply the press with different colors from the standard ones. In order to guarantee a design suitable to customized working environments.
Standard machine colors RAL 7035 (light grey). Moving parts RAL 5017 (brilliant blue).
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Let's focus on Blue Line Product Categories
Spotting presses for assembly, adjustment, checking and repair of small dies
Spotting presses for assembly, adjustment, checking and repair of medium and large dies
Die splitters for assembly, adjustment, checking and repair of dies for cutting, die casting, etc.
For the safe handling / rotation heavy injection moulds, tools
and other objects
Millutensil | Green Line | Stackers
STACKERS
Millutensil has developed several stacker solutions to complete the different types of lines
The magnetic stackers are designed and built to stack magnetic materials and are integrated with our cutting lines. They can be made for squares and discs integrated in our zig-zag lines.
They are integrated based on the specific needs of the project and can be made with different technologies: magnetic stackers, vacuum stackers (Fan stacker), mechanical and disc stackers.
Discover why choose Millutensil System
Our solutions
Magnetic Stackers
Integrated magnetic stackers with blanking line.
Mechanical stackers
Integrated mechanical stackers with CTL
Fan stackers
Integrated vacuum stackers with CTL
Disk stackers
Stackers for discs with zigzag lines
Watch the video and see operation of the stackers solutions
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Green Line Product Categories
Millutensil | Green Line | Fine Blanking lines
LINES FOR LARGE THICKNESSES
FINE BLANKING AND FEED LINES FOR THICK STRIPS SOLUTIONS
Millutensil has developed interesting Fine Blanking solutions, lines for coils with thickness up to 12 mm.
The production of parts through Fine blanking requires not only the use of big thicknesses, but also highest accuracy, flatness and cost-effectiveness.
The Millutensil technology has been developed with a focus on achieving the necessary skills and competitiveness in the production of this type of highly accurate parts.
Discover why choose Millutensil System
Our lines
Power lines fine blanking
It is a blanking process that produces finished parts with smooth, perpendicular cutting surfaces, free from tears. This reduces or even eliminates the need for costly secondary machining operations. Purposely designed presses are used that can produce parts ready for assembly in a single blow, with thicknesses of up to 15 mm, complete with coining, bends and half-blanking.
Watch the video and see operation of Fine Blanking Solutions
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Automation for sheet metal processing
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